 | Colors & Materials | Hardware & Options | The Benefits of a Vyn-All Safety® Cover | Production Information | Before & After |
Our Zero-Defects Process
At Vyn-All®, every
safety cover we produce is strictly supervised by our Quality Assurance
Team. We inspect every safety cover at each stage of
production to guarantee that every safety cover is
structurally sound, flawlessly constructed and made to your pool's
exact specifications.
Made Better To Be Safer.
- Your pool builder sends Vyn-All your exact pool dimensions and your choice of cover material.
- Depending on the complexity of the pool shape,
Vyn-All either accepts the dimensions or will create a scale model
of your pool for approval by your pool builder. This extra
step of creating a scale model ensures that Vyn-All knows exactly
what your pool builder requires.
- The material is then laid out a conveyor-fed vacuum cutting table where powerful
vacuum pumps pull air through thousands of small holes in the cutting
table surface. This locks down the material absolutely flat and
ensures there is no slipping or wrinkling of the material.
- A
computer-controlled cutting tool slowly slices through the
material, maintaining tolerances of a fraction of a millimeter.
- Once the material is cut to the exact shape of
your pool, 3-needle, long-arm sewing machines start attaching
the nylon webbing and hardware using special UV inhibiting, bonded
thread.
- Triple stitching is used on all the webbing and
seams. And box tack reinforced stitching is used at all perimeter strap
intersection points. This gives the cover an incredible amount of
tensile strength, allowing it to remain flat and taut even
under the most extreme circumstances.
Once the cover passes its final inspection, it is carefully boxed and sent to your location.
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